Product Overview
Aluminium Honeycomb Core yog lub teeb yuag, siab - lub zog ntawm cov khoom siv tseem ceeb uas tsim los ntawm kev nthuav dav thiab kev sib koom ua ke-slit aluminium alloy ntawv ci rau hauv cov qauv hexagonal cellular. Kev tshoov siab los ntawm ntuj honeycomb geometry, nws muab lub zog siab tshaj plaws - rau - qhov hnyav piv ntawm cov khoom siv tseem ceeb - muab qhov tshwj xeeb compressive thiab shear zog ntawm 2-5% ntawm qhov hnyav ntawm cov khoom txhuas thaiv ntawm qhov sib npaug.
Cov tub ntxhais yog tsim los ntawm cov ntawv pov thawj aluminium alloy ntawv (feem ntau 3003-H18 lossis 5052-H19), hlais mus rau qhov dav, luam tawm nrog cov kab nplaum ntawm kab, stacked, nthuav dav rau hauv hexagonal hlwb, thiab kho thermally. Nws ua hauj lwm raws li lub hauv paus txheej txheem nyob rau hauv sandwich panels - sib txuas ntawm txhuas, FRP, steel, pob zeb, los yog ntoo ntsej muag tawv rau daim ntaub ntawv xws li architectural cladding thiab aerospace interiors rau tsheb thauj mus los flooring, marine bulkheads, rooj tog vaj huam sib luag, thiab cleanroom siv.
Ntsiab nta & qhov zoo
- Ultra-lightweight: ceev li 20 kg/m³ - 95%+ huab cua los ntawm ntim.
- Exceptional zog-rau- hnyav: flatwise compressive zog mus txog 5.0+ MPa nyob ntawm qhov ceev.
- Class A hluav taws- ntsuas (tsis yog-combustible): 100% aluminium - tsis muaj nplaim taws, tsis muaj pa taws.
- Corrosion resistant: 3003 / 5052 alloy muaj kev tiv thaiv zoo heev rau ya raws, tshuaj, thiab ntsev tsuag.
- Thermal stability: kev pab kub -40℃rau +177℃(5052 alloy rau 350℃F).
- Flatness zoo heev: tiv thaiv vaj huam sib luag warping thiab ua kom zoo ib yam zoo hauv cov vaj huam sib luag tiav.
- Lub zog nqus: cov qauv ntawm tes crushes zuj zus nyob rau hauv kev cuam tshuam - zoo tagnrho rau kev tiv thaiv kev sib tsoo.
- Acoustic damping: txo kev vibration kis hauv cov vaj huam sib luag.
- Rov ua dua tshiab: 100% txhuas - txhawb nqa kev lag luam ncig thiab lub hom phiaj lub tsev ntsuab.
- Customizable: ntau qhov ntau thiab tsawg ntawm tes, qhov ntom ntom, thicknesses, thiab perforation xaiv.
Technical Specifications
|
Parameter |
Specification |
|
Aluminium Alloy |
3003-H18 / H19 (tus qauv), 5052-H19 (siab zog / temp), 5056 (aerospace) |
|
Ntawv Nyiaj Thickness |
0.03 hli, 0.04 hli, 0.05 hli, 0.06 hli, 0.08 hli, 0.10 hli |
|
Cell Loj (Hexagon Sab) |
3 hli, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 15mm, 20mm, 25mm |
|
Daim Ntawv Loj |
1220 × 2440 hli (4' × 8'); 1250 × 2500 hli, 1500 × 3000 hli, 1500 × 4000 hli |
|
Daim ntawv loj tshaj plaws |
Txog li 1800 × 6000 hli (nyob ntawm lub xov tooj loj thiab tuab) |
|
Core Thickness |
3mm txog 500mm (tsis muaj qhov thaiv kuj muaj) |
|
Qhov ntom ntom |
20 kg / m³ - 200 kg / m³ (nyob ntawm cov ntawv ci thickness thiab cell loj) |
|
Compressive zog (Flatwise) |
0.5 MPa (20 kg/m³)|1.5 MPa (40 kg/m³)|2.5 MPa (60 kg/m³)|4.0 MPa (80 kg/m³)|5.5+ MPa ({9}} kg/m³) |
|
Shear Strength (L-kev taw qhia) |
0.4 MPa (20 kg/m³)|1.0 MPa (40 kg/m³)|1.6 MPa (60 kg/m³)|2.2 MPa (80 kg / m³) |
|
Shear Modulus (L-kev taw qhia) |
80 MPa (20 kg/m³)|160 MPa (40 kg/m³)|260 MPa (60 kg/m³)|350 MPa (80 kg / m³) |
|
Kev ntsuas hluav taws |
Chav Kawm A (tsis yog{0}}combustible) - GB 8624 / ASTM E84 / EN 13501-1 A1 |
|
Kev Pabcuam Kub |
-40℃rau +177℃(5052 alloy ntev-term); +220℃luv luv (5056) |
|
Kev kho saum npoo |
Tshuaj oxidation los yog chromate hloov dua siab tshiab txheej rau kev txhim kho cov nplaum nplaum |
|
Perforation Options |
Micro-perforated (φ0.5–1.0 mm) rau acoustic panels; vented core rau roj tso tawm |
|
Expansion Ratio |
~ 1: 1 (thaiv qhov siab kom nthuav dav qhov sib piv txawv ntawm qhov loj ntawm tes) |
Ceev vs Cell Size Reference Chart
|
Cell Loj (mm) |
Ntawv nyiaj 0.04 mm |
Ntawv nyiaj 0.05 mm |
Ntawv nyiaj 0.06 mm |
Ntawv nyiaj 0.08mm |
|
4 hli |
55 kg/m³ |
68 kg/m³ |
82 kg/m³ |
110 kg/m³ |
|
6 hli |
37 kg/m³ |
46 kg/m³ |
55 kg/m³ |
74 kg/m³ |
|
8mm ib |
28 kg/m³ |
35 kg/m³ |
42 kg/m³ |
55 kg/m³ |
|
10 mm |
22 kg/m³ |
28 kg/m³ |
33 kg/m³ |
44 kg/m³ |
|
12 hli |
18 kg/m³ |
23 kg/m³ |
28 kg/m³ |
37 kg/m³ |
|
15 hli |
15 kg/m³ |
18 kg/m³ |
22 kg/m³ |
30 kg/m³ |
Cov ntawv thov los ntawm Kev Lag Luam
Architecture & Facade: curtain phab ntsa panels, cladding, canopies, kem npog, cuav ceilings.
Sab hauv Kho kom zoo nkauj: muab faib phab ntsa, of elevator cabins, rooj tog vaj huam sib luag, zaub sawv.
Tsheb thauj mus los: tsheb ciav hlau / metro interiors, aircraft pem teb panels, nkoj bulkheads, RV / caravan panels.
Qhov rooj: hluav taws- cov qhov rooj ntsuas, qhov rooj huv si, lub qhov rooj acoustic, tag nrho - lub qhov rooj aluminium.
Industrial: cleanroom phab ntsa panels, tshuab guarding, air flow straighteners (cua tunnels).
Marine: lawj panels, hatch npog, galley panels, yacht interiors.
Zog: cua turbine nacelle panels, hnub ci vaj huam sib luag thaub qab qauv.
Acoustic: micro-perforated qab nthab thiab phab ntsa panels rau auditoriums, studios, qhib chaw ua hauj lwm.
Bonding & Txheej Txheem Qhia
Adhesive compatibility: aluminium honeycomb core bonds zoo nrog epoxy, polyurethane (PU), phenolic, thiab neoprene -raws li structural adhesives. Ib qho chromate hloov dua siab tshiab txheej (Alodine) ntawm lub hauv paus tseem ceeb tau txhim kho cov nplaum nplaum lub zog. Rau cov tawv nqaij thermoplastic (CFRT, PP), kub- cov yeeb yaj kiab yaj lossis cov txheej nplaum sib xyaw tau pom zoo.
Txiav: CNC router nrog pob zeb diamond lossis carbide tooling, ncig pom nrog zoo - hniav hniav, los yog dej dav hlau. Ntug sealing: sau cov hlwb nrog PU ua npuas ncauj lossis epoxy muab tub lim; siv ntug kaw profiles rau ya raws thiab kev tiv thaiv txhua yam.
Ntim & Shipping
cores yog stacked tiaj tus ntawm ISPM-15 fumigated plywood pallets nrog kev tiv thaiv cardboard npog nplooj ntawv. Cov pawg yog strapped nrog PET bands thiab qhwv hauv polyethylene zaj duab xis. Thinner cores (< 20 mm) include additional rigid support boards. Each pallet labeled with alloy, cell size, foil thickness, density, sheet count, and batch number.
Shipping: FCL (20GP / 40HQ) los ntawm hiav txwv; LCL muaj rau cov ntim me me. MOQ: 50-100 nplooj ntawv rau kev teeb tsa tus qauv; 200+ rau kev cai cell/foil ua ke. Lub sij hawm xa tuaj: 7-15 hnub ua haujlwm rau Tshuag; 15-25 hnub ua haujlwm rau kev cai specs.
Aluminium Honeycomb Core FAQ
Q: 1. Dab tsi yog aluminium honeycomb core?
A: Aluminium honeycomb core yog lub teeb yuag, tsim cov khoom siv los ntawm txhuas ntawv ci tsim rau hauv cov qauv ntawm tes hexagonal, zoo li lub ntuj beehive. Nws ua haujlwm raws li cov txheej txheem sab hauv hauv cov sandwich panels - sib txuas ntawm ob lub ntsej muag (txhuas, steel, pob zeb, iav, lossis cov tawv nqaij sib xyaw) hauv qab cua sov thiab siab. Cov khoom tseem ceeb yog feem ntau 3003-H18 aluminium alloy ntawv ci, muaj nyob rau hauv kev kho tsis tau, corrosion-resistant, los yog perforated variants. Nws yog cov khoom tseem ceeb uas muab cov vaj huam sib luag honeycomb lawv qhov tshwj xeeb nruj - rau qhov hnyav piv.
Q: 2. Cov txheej txheem specifications yog dab tsi?
A: Common specifications:
• Cell loj (sab nrug deb): 4mm, 6mm, 8mm, 10mm, 12mm, 15mm, 20mm, 25mm
• Ntawv ci thickness: 0.04mm, 0.05mm, 0.06mm, 0.08mm, 0.10mm
• Core thickness (tsis nthuav dav): customizable, feem ntau 50–600mm
• Ceev: 20–120 kg/m³ (nws txawv ntawm cell loj thiab ntawv ci thickness)
• Txheem daim ntawv loj: 1220 × 2440mm, 1250 × 2500mm, 1500 × 3000mm
• Alloy: 3003-H18, 5052-H18 (kom muaj zog dua)
• Kev kho saum npoo: tsis kho, chromate- kho (anti-corrosion), perforated
Q: 3. Qhov kev txiav txim yam tsawg kawg nkaus (MOQ) yog dab tsi?
A: Tus MOQ raug yog 100-300 square metres rau cov qauv cell loj thiab cov ntawv ci tuab. Cov kev cai me me lossis tsis yog - qhov loj me ntawm tes yuav xav tau 300-500 square meters. Kev txiav txim ntau (1000+ sqm) txaus siab rau cov nqi txo nqi loj. Peb kuj muab kev txiav- rau- qhov loj me ntawm cov nqi ntxiv. Thov qhia koj qhov xav tau ntawm tes loj, ntawv ci thickness, ntom, thiab daim ntawv qhov ntev rau cov lus hais.
Q: 4. Qhov twg yog aluminium honeycomb core siv?
A: Common applications:
• Architectural panels: ntaub thaiv phab ntsa panels, cladding, ceilings, partitions
• Kev thauj mus los: tsheb ciav hlau hauv pem teb, metro interiors, aircraft panels, nkoj bulkheads
• Cleanroom: phab ntsa thiab qab nthab vaj huam sib luag rau cov chaw muag tshuaj thiab semiconductor
• Cov rooj tog zaum: rooj zaum rooj saum rooj, txee qhov rooj, chaw ua hauj lwm muab faib
• Muaj: tshuab rooj, ua hauj lwm platforms, tooling boards
• Marine: nkoj decks, bulkheads, galley panels
• Lub zog tauj dua tshiab: cua turbine nacelle panels, hnub ci vaj huam sib luag rov qab
• Cov khoom siv ua kis las: caij ski, snowboards, lub teeb yuag
Q: 5. Dab tsi yog qhov zoo ntawm cov khoom tseem ceeb?
A: ① Exceptional zog - rau - luj piv: ~ 95% huab cua, tsis tau siab compressive thiab shear zog
② Zoo dua flatness: honeycomb qauv tiv thaiv warping, bowing, thiab thermal distortion
③ Txo qhov hnyav: 70-90% sib dua li cov khoom txhuas lossis plywood ntawm qhov sib npaug
④ Kev nqus hluav taws xob: lub hlwb hexagonal tsoo nce qib - zoo heev rau kev tiv thaiv kev cuam tshuam
⑤ Thermal thiab acoustic rwb thaiv tsev: cua ntxiab hauv hlwb muab cov khoom siv hluav taws xob zoo
⑥ Cov khoom txuag: txo qis kev siv txhuas yam tsis muaj kev cuam tshuam cov qauv kev ua haujlwm
⑦ Corrosion kuj: tshwj xeeb tshaj yog nyob rau hauv kho (chromated) variants
⑧ Rov ua dua: 100% txhuas, pab txhawb kev lag luam ncig thiab cov qhab nia tsev ntsuab
Q: 6. Cov kev kho deg twg muaj?
A: • Tsis kho (liab liab): ntuj aluminium nto - haum rau qhuav, sab hauv tsev siv
• Chromate-kho (daj / kub): zoo heev corrosion resistance per MIL-C-7438 thiab AMS-C-7438 - pom zoo rau kev siv dav hlau, marine, thiab sab nrauv
• Perforated: micro-perforations rau acoustic absorption thiab airflow - zoo tagnrho rau suab-absorbing qab nthab panels
• Corrosion-cov tshuaj tiv thaiv: kev hloov tshuaj lom neeg tshwj xeeb rau ib puag ncig huab cua
• Kev kho mob kev cai: muaj rau cov kev cai OEM tshwj xeeb. Cov kev kho mob tshwj xeeb thiab cov ntawv xeem tau muab nrog rau txhua pawg.
Q: 7. Puas yog honeycomb core hluav taws kub-resistant?
A: Yog. Aluminium honeycomb core ua los ntawm 3003-H18 alloy yog nyob rau hauv chav kawm A hluav taws-resistant (tsis yog-combustible) nyob rau hauv GB 8624. Cov ntawv ci txhuas nyias yuav tsis ua kom muaj hluav taws kub los yog tso tawm cov pa phem. Thaum laminated ntawm cov ntaub ntawv uas tsis yog-combustible ntsib nyob rau hauv ib tug tiav vaj huam sib luag, tag nrho cov Sandwich qauv ua tau ib tug Class A qhov hluav taws kub ntsuam xyuas. Rau cov ntawv thov uas yuav tsum tau ntawv pov thawj cov ntaub ntawv pov thawj hluav taws, peb tuaj yeem muab cov ntaub ntawv pov thawj ntawm kev kuaj sim. Perforated variants tuav tib qhov ntsuas hluav taws kub.
Q: 8. Lub sij hawm ua cov khoom txhuas yog dab tsi?
A: • Cov khoom lag luam txheem (cov xov tooj nrov nrov): 3-5 hnub ua haujlwm
• Txheem cell loj, kev cai thickness: 7-12 hnub ua hauj lwm
• Tsis yog- tus qauv loj ntawm tes lossis cov khoom siv kho mob: 15–20 hnub ua haujlwm
• Loj- ntim ntau lawm: teem caij lees paub raws li kev txiav txim tso
Kev xa tawm tiag yog nyob ntawm kev txiav txim specification thiab tam sim no muaj peev xwm ntau lawm. Kev txiav txim maj mam tuaj yeem haum nrog tus nqi them. Thov hu rau peb pab neeg muag khoom kom paub meej lub sijhawm.
Q: 9. Yuav ua li cas yog cov tub ntxhais ntim thiab xa tuaj?
A: Ntim: Cov tub ntxhais uas tsis tau nthuav dav tau muab tso rau ntawm cov pallets, qhwv hauv cov dej noo- pov thawj PE zaj duab xis, thiab ruaj nrog txoj hlua khi. Cov nplooj ntawv nthuav dav yog interleaved nrog kraft ntawv thiab ntim tiaj tus hauv cov ntaub ntawv los yog cov ntoo crates. Cov dej noo thiab kev tiv thaiv lub cev yog qhov tseem ceeb.
Shipping:
• Hauv tsev: kev thauj mus los tshwj xeeb nrog lub qhov rooj - mus rau - qhov rooj lossis lub davhlau ya nyob twg - mus rau - lub davhlau ya nyob twg
• Thoob ntiaj teb: FCL / LCL hiav txwv freight (FOB / CIF nqe lus). Cov blocks tseem ceeb yog qhov chaw- ua haujlwm zoo hauv cov thawv; cov nplooj ntawv nthuav dav yuav tsum tau ntim khoom.
Daim ntawv teev cov ncauj lus kom ntxaws nrog cov lej batch thiab QC daim ntawv pov thawj nrog rau txhua qhov khoom xa tuaj.
Q: 10. Yuav ua li cas yog aluminium honeycomb core ua tiav rau hauv panels tiav?
A: Cov kauj ruam ua haujlwm:
① Core expansion: unexpanded block yog stretched los tsim lub hexagonal cell qauv
② Kev npaj nto: cov nplooj ntawv (txhuas, hlau, thiab lwm yam) raug ntxuav thiab nplaum-primed
③ Adhesive daim ntawv thov: cov txheej txheem epoxy lossis polyurethane nplaum siv rau cov nplooj ntawv
④ Lamination: core sandwiched ntawm cov nplooj ntawv, nias nyob rau hauv kev tswj kub thiab siab
⑤ Curing: nplaum teem rau ntawm qhov ntsuas kub thiab lub sijhawm kom muaj zog tag nrho
⑥ Trimming & finishing: panels txiav mus rau qhov kawg qhov ntev, npoo kaw los yog framed
Peb muab cov kev taw qhia txog kev xaiv nplaum, nias tsis, thiab lamination txheej txheem optimization. Rau cov neeg siv khoom tsim cov vaj huam sib luag hauv -tsev, peb tuaj yeem pom zoo kom siv cov nplaum nplaum thiab cov txheej txheem txheej txheem.
Cim npe nrov: Tuam Tshoj aluminium honeycomb core manufacturers, lwm tus neeg, Hoobkas
